Manufacturing

Transforming Tufting with Precision AI

We bring precision-engineered AI solutions that directly address the industry's most pressing challenges—from minimizing yarn waste and optimizing complex patterns to predicting maintenance needs and ensuring design consistency at scale

Solving the Industry’s Most Pressing Challenges

Yarn & Dye Waste

Significant raw-material savings are lost due to setup waste, yarn tension drift, and shade mismatches between batches.

Yarn & Dye Waste

Significant raw-material savings are lost due to setup waste, yarn tension drift, and shade mismatches between batches.

Yarn & Dye Waste

Significant raw-material savings are lost due to setup waste, yarn tension drift, and shade mismatches between batches.

Quality Variation & Defects

Manual quality checks miss streaks, tuft gaps, and color variance (shade ΔE), leading to roll-level waste and customer claims

Quality Variation & Defects

Manual quality checks miss streaks, tuft gaps, and color variance (shade ΔE), leading to roll-level waste and customer claims

Quality Variation & Defects

Manual quality checks miss streaks, tuft gaps, and color variance (shade ΔE), leading to roll-level waste and customer claims

Unplanned Downtime

Unexpected failures in needles, loopers, gearboxes, and pumps halt production, delay client deliveries, and increase maintenance costs

Unplanned Downtime

Unexpected failures in needles, loopers, gearboxes, and pumps halt production, delay client deliveries, and increase maintenance costs

Unplanned Downtime

Unexpected failures in needles, loopers, gearboxes, and pumps halt production, delay client deliveries, and increase maintenance costs

Inventory & Changeover Chaos

Volatile demand and high SKU sprawl make it difficult to sequence production, leading to inefficient changeovers and high inventory

Inventory & Changeover Chaos

Volatile demand and high SKU sprawl make it difficult to sequence production, leading to inefficient changeovers and high inventory

Inventory & Changeover Chaos

Volatile demand and high SKU sprawl make it difficult to sequence production, leading to inefficient changeovers and high inventory

Sustainability & Traceability Gaps

Generating audit-ready ESG and CO₂ reports is a complex, manual process that lacks end-to-end traceability for recycled content

Sustainability & Traceability Gaps

Generating audit-ready ESG and CO₂ reports is a complex, manual process that lacks end-to-end traceability for recycled content

Sustainability & Traceability Gaps

Generating audit-ready ESG and CO₂ reports is a complex, manual process that lacks end-to-end traceability for recycled content

Slow Operator Training

Skilled machine operators are retiring, and onboarding new talent is slow and costly, leading to more ramp-up errors

Slow Operator Training

Skilled machine operators are retiring, and onboarding new talent is slow and costly, leading to more ramp-up errors

Slow Operator Training

Skilled machine operators are retiring, and onboarding new talent is slow and costly, leading to more ramp-up errors

Vision QA & Shade Inspector

Inline AI vision monitors loop uniformity, color variance (ΔE), and backing integrity in real-time, auto-stopping runs before roll-level waste occurs

Vision QA & Shade Inspector

Inline AI vision monitors loop uniformity, color variance (ΔE), and backing integrity in real-time, auto-stopping runs before roll-level waste occurs

Vision QA & Shade Inspector

Inline AI vision monitors loop uniformity, color variance (ΔE), and backing integrity in real-time, auto-stopping runs before roll-level waste occurs

Predictive Maintenance Orchestrator

Analyzes vibration, temperature, and energy signatures from PLCs and sensors to forecast wear and schedule maintenance proactively, preventing failures

Predictive Maintenance Orchestrator

Analyzes vibration, temperature, and energy signatures from PLCs and sensors to forecast wear and schedule maintenance proactively, preventing failures

Predictive Maintenance Orchestrator

Analyzes vibration, temperature, and energy signatures from PLCs and sensors to forecast wear and schedule maintenance proactively, preventing failures

Reduction in No-Show Rates

Acceleration in Record Retrieval

Decrease in Billing Errors

Full-Code vs. Low-Code

We use a "full-code, governance-centric" model, not fragile low-code prompts
Our approach provides verifiable control and robust traceability, which is essential for auditability

Sovereign-Grade Security

Zero-Trust Architecture with multi-factor, role-based access
End-to-End Encryption for all data in motion and at rest

Targeted AI Pilot

We deploy initial AI solutions (e.g., Vision QA) on a high-variance production line to validate performance and refine algorithms

Targeted AI Pilot

We deploy initial AI solutions (e.g., Vision QA) on a high-variance production line to validate performance and refine algorithms

Targeted AI Pilot

We deploy initial AI solutions (e.g., Vision QA) on a high-variance production line to validate performance and refine algorithms

Discovery & Data Assessment

Comprehensive evaluation of existing sensors, machine telemetry, and design workflows to identify high-impact opportunities and integration points

Discovery & Data Assessment

Comprehensive evaluation of existing sensors, machine telemetry, and design workflows to identify high-impact opportunities and integration points

Discovery & Data Assessment

Comprehensive evaluation of existing sensors, machine telemetry, and design workflows to identify high-impact opportunities and integration points

Impact Evaluation & Scaling

We measure performance gains and, upon success, begin a full-scale rollout with operator training and continuous optimization

Impact Evaluation & Scaling

We measure performance gains and, upon success, begin a full-scale rollout with operator training and continuous optimization

Impact Evaluation & Scaling

We measure performance gains and, upon success, begin a full-scale rollout with operator training and continuous optimization

Awarded best AI powered business solution

Best AI-Powered Business Solution Honored to be recognized at the annual World Technology Awards in Dubai